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PremiumConstruction · Electrical

Circuit load and breaker sizing

Load current, breaker size with the 125% continuous rule and a matching copper conductor.

Get this tool with its role plan

This is a premium tool. It comes with its role's plan: sign in, then add the role in Billing.

Comes with the electrician plan: every tool for the role, from $10.20 a month at the launch price.

  • Your own numbers, worked out as often as you like
  • The full circuit sheet you can print or save to My work
  • 3 cited sources, linked, with the checks to make
  • Every other tool for the same role, in the same plan
  • A plain-words read of your result (a fuller AI read with the Bifrost AI add-on)

Included in these role plans

ElectricianElectrical engineerEstimator

Example result · fictional numbers

What you get: circuit sheet

Worked out by this tool from its default inputs. Its role plan lets you run your own numbers, print the sheet and save it.

40 A 2-pole breaker, 8 AWG copper, 10 AWG ground, 1/2 in EMT, 1.5% drop

Load current
30.0 A
Required breaker rating
37.5 A
Standard breaker
40 A
Copper conductor (75 °C)
8 AWG THHN
Breaker loading
75% of rating

Branch circuit

Breaker
40 A 2-pole (next standard size at or above 37.5 A, 125% of the continuous load)
Conductors
8 AWG copper THHN/THWN-2
Ampacity after adjustment
55 A at 90 °C × 100% (2 current-carrying conductors) × 1.00 (ambient) = 55.0 A; carries 30.0 A and is protected by the 40 A breaker
Terminal check
50 A at 75 °C, at least the 40 A breaker (terminals are rated 75 °C)
Equipment grounding conductor
10 AWG copper for a 40 A breaker (Table 250.122); size it up in proportion if you upsize the hots for voltage drop
Conductors in the run
2 hots, 1 ground (3 wires)

Also on the sheet

  • Conduit and voltage drop · 5 lines, starting with “EMT for this circuit”
  • Panel schedule line · 4 lines, starting with “Circuit”

The plain-words read of this example

A 7,200 W load at 240 V draws 30.0 A, so it takes a 40 A 2-pole breaker after the 125% continuous-load rule. 8 AWG copper is the smallest wire that fits: 55.0 A after adjusting for 2 conductors and the ambient. It needs a 10 AWG copper ground and fits 1/2 in EMT. Over 75 ft the drop is 1.5%, inside the 3% the NEC recommends. Check the nameplate first: motors, HVAC and welders follow their own articles, and the inspector has the last word.

3 cited sources

  • NFPA 70, National Electrical Code (NEC) (National Fire Protection Association)
  • NEC Chapter 9 (Tables 1, 4, 5 and 8) and Informative Annex C (NFPA free access (read-only, free account))
  • OSHA 29 CFR 1926.404, Wiring design and protection (construction sites) (U.S. Occupational Safety and Health Administration)

Plus 6 step-by-step checks, a print layout and a link that reopens it with your numbers.

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