Forklift battery and LP-gas shift planner
Run time per battery charge or LP cylinder, swaps per day and energy cost per truck for your operating hours.
Get this tool with its role plan
This is a premium tool. It comes with its role's plan: sign in, then add the role in Billing.
Comes with the warehouse and forklift crew plan: every tool for the role, from $10.20 a month at the launch price.
- Your own numbers, worked out as often as you like
- The full energy plan you can print or save to My work
- 3 cited sources, linked, with the checks to make
- Every other tool for the same role, in the same plan
- A plain-words read of your result (a fuller AI read with the Bifrost AI add-on)
Included in these role plans
Example result · fictional numbers
What you get: energy plan
Worked out by this tool from its default inputs. Its role plan lets you run your own numbers, print the sheet and save it.
3 batteries per truck to cover 16.0 h a day; over a year electric saves $77,721.04 a year (energy plus battery wear)
- Battery energy (usable 80%)
- 36.0 kWh (28.8 kWh)
- Run time per charge
- 6.4 h
- Batteries per truck per day
- 3 (swap or opportunity-charge)
- Run time per 33.5 lb LP cylinder
- 5.6 h (3 cylinders per truck per day)
- Energy cost per day, fleet
- Electric $71 vs LP $430
Charging schedule per truck
- Run time per charge
- 6.4 h
- Discharges per day
- 2.50
- Battery tied up per discharge
- 22.4 h (run 6.4 h, charge 8.0 h, cool 8.0 h)
- Batteries needed per truck
- 3 (18 for the fleet)
- Grid energy per day, fleet
- 508 kWh at 85% charger efficiency
- Charging area
- Designated area with flushing, neutralizing, fire protection and ventilation
Also on the sheet
- Battery wear · 3 lines, starting with “Cycles per battery set a year”
- LP cylinder order sheet · 4 lines, starting with “Run time per cylinder”
- Yearly cost sheet, fleet · 4 lines, starting with “Electricity”
The plain-words read of this example
Each truck uses 2.50 battery charges a day. With 8.0 h charging and 8.0 h cool-down, it needs 3 batteries. At 1,500 rated cycles a battery lasts about 2.3 years, so wear adds $15,600.00 a year to $18,499.76 of electricity. LP would cost $111,820.80 a year, so electric saves $77,721.04 a year. Charging must happen in a designated area with spill and fire protection; check both prices against EIA data.
3 cited sources
- 29 CFR 1910.178, Powered industrial trucks (OSHA)
- Electric Power Monthly, Table 5.6.A: Average price of electricity to ultimate customers by end-use sector, by state (U.S. Energy Information Administration (EIA))
- Weekly heating oil and propane prices: residential propane (U.S. Energy Information Administration (EIA))
Plus 5 step-by-step checks, a print layout and a link that reopens it with your numbers.